P0230: Fuel pump relay control circuit fault
Fuel pump relay circuit malfunction
Severity: Inspect soon
A fuel pump relay fault can leave the pump unpowered, so the car may stall or not start. TroubleCodes.net says some cars show only the light, but the failure can happen without warning.
It gets more serious if:
- Stop: Stop driving if the engine stalls, loses power or the relay is hot. A Cadillac DTS stalled in traffic and a Cobalt lost power repeatedly.
P0230 in short
P0230 means the computer has found a fault in the circuit that switches the fuel pump relay. A bad relay, damaged wiring, a feedback circuit fault or a tripped inertia switch can cut fuel without warning, causing stalling or no start. Get it checked soon and avoid driving if the engine stalls.
The computer switches the fuel pump relay, which powers the pump. P0230 sets when the control or feedback circuit does not behave as expected.
TroubleCodes.net lists the relay, harness damage, a feedback circuit fault, the inertia switch and, rarely, the computer. It warns not to replace the pump unless it is shorted internally.
GM bulletin 3642 covers a 2006 light with P0230 and no performance problem and replaces the engine computer. A Cobalt kept P0230 after two relay swaps, so the relay is not always the answer.
Most likely causes
Cause 1: Fuel pump relay failed or overheating
Common general cause- Why it ranks here
- TroubleCodes.net lists the relay first, and a Cadillac DTS owner found the relay burning hot and stalling.
- What would change this
- Rises if swapping in a known good relay clears it. Falls if the code returns, as it did on a Cobalt.
Cause 2: Harness damage or corrosion in the relay circuit or feedback circuit
Common general cause- Why it ranks here
- TroubleCodes.net lists harness damage and feedback-circuit faults.
- What would change this
- Rises if wiring tests show opens or shorts. Falls if the circuit is good.
Cause 3: Tripped or faulty fuel pump inertia switch
Common general cause- Why it ranks here
- TroubleCodes.net lists the inertia switch, which opens the pump circuit after an impact.
- What would change this
- Rises if the switch is tripped. Falls if reset has no effect.
Cause 4: Engine computer fault or software
Supported by vehicle data- Why it ranks here
- GM bulletin 3642 replaces the engine computer for a 2006 P0230 with no performance concern; a dealer also suggested the computer on the Cobalt. Summary only.
- What would change this
- Rises on a covered GM with a good relay and wiring. Falls otherwise.
What to test first
Start at step 1. Each result tells you what it means and where to go next.
Step 1: Read all codes and freeze-frame data; ask whether the car has stalled or failed to start.
IfThe car has stalled or lost power
It meansTreat it as urgent and avoid driving.
IfOnly the light is on
It meansInspect the relay and wiring.
Step 2: Check the fuel pump relay and fuse for heat damage or corrosion and inspect the relay wiring. Check whether the inertia switch (if fitted) has tripped.
Warning:A hot relay is a fire risk. Do not keep driving if it overheats.
IfThe relay is hot, burnt or loose
It meansReplace the relay and retest.
IfWiring is damaged
It meansRepair it.
Points to: Harness damage or corrosion in the relay circuit or feedback circuit
IfThe inertia switch is tripped
It meansFind out why before resetting.
IfAll look fine
It meansTest the circuit with a multimeter and wiring diagram.
Step 3: Test the control and feedback circuits with a multimeter and wiring diagram; ask a dealer whether a computer bulletin applies.
Warning:Needs a professional shop with the right scan tool and wiring diagrams; do not guess at this step.
IfCircuit faulty
It meansRepair the harness.
Points to: Harness damage or corrosion in the relay circuit or feedback circuit
IfCircuits good and a bulletin applies
It meansThe computer may need service.
Symptoms
- Check engine light on
- Engine may not start, or starts and stalls Gets more serious: stop and have it checked.
- Intermittent loss of power while driving Gets more serious: stop and have it checked.
How to fix
Parts and cost context
- Fuel pump:Do not replace the pump first; TroubleCodes.net says the pump rarely causes this code.
Labor varies by vehicle and shop; get a quote before you approve a repair.
Compare used part prices on PartPriceGuideOn your vehicle
ChevroletYour car
2006–2007 · Cobalt
Possible — needs testingGM bulletin 3642 covers a 2006 light with P0230 and no performance concerns. A 2007 Cobalt had P0230 return after two relay replacements with intermittent power loss.
3642Status unverified
SES light with P0230 and no performance concern, replace ECM
2006cobalt, malibu · NHTSA 10018533
NHTSA summary only.
We couldn't confirm whether this bulletin is still current, so it doesn't count as confirmation.
CadillacYour car
2009 · DTS
Possible — needs testingOne owner reports stalling and a hot fuel pump relay with P0230. Single complaint.
FordYour car
2021 · F-150
Possible — needs testingFord SSM 49508 lists P0230 with P27B2 on 2021 F-150. Summary does not give the repair.
15173Status unverified
7.3L Powerstroke with P0230, P0640, P0670, P1662, P1690
2002excursion, f-250-super-duty · NHTSA 624699
NHTSA summary lists codes only.
We couldn't confirm whether this bulletin is still current, so it doesn't count as confirmation.
SSM 49508Status unverified
2.7L, 3.3L, 3.5L and 5.0L with P0230 and P27B2
2021f-150 · NHTSA 10186650
NHTSA summary lists codes only.
We couldn't confirm whether this bulletin is still current, so it doesn't count as confirmation.
Related codes
No curated relationships for P0230 yet.
P0230 questions
Should I replace the fuel pump for P0230?
No, not first. The code points to the relay circuit; a Cobalt kept it after two relays, so test the wiring.
Sources and review
- P0230 fuel pump relay circuit malfunction
- NHTSA complaint ODI 11185728, 2009 Cadillac DTS: stalled in traffic; owner read P0230 as fuel pump relay after the relay got hot
- NHTSA complaint ODI 10312467, 2007 Chevrolet Cobalt: P0230 returned after two fuel pump relay replacements; car lost power intermittently
- General Motors bulletin 3642: SES light with P0230 and no performance concerns, replace ECM, 2006 Cobalt/HHR/Malibu/ION/G6/Solstice
- Ford bulletin SSM 49508: 2021 F-150 with P0230 and P27B2
- Last reviewed
- Written by
- Saurabh K.
- Editorial review
- Pending
- Technician review
- Technician review pending
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