Vacuum hoses and intake leaks codes

Vacuum hoses connect the intake manifold to parts such as the PCV valve, brake booster and EVAP purge system. Together with intake gaskets and the duct after the airflow sensor, they keep the intake sealed so that all the air the engine breathes has been measured.

How its codes differ

  • Lean codes (P0171, P0174) are the usual sign of an intake leak: air that enters after the airflow sensor is not measured, so the computer under-fuels. A leak in the shared intake can lean both banks; a leak at one bank's gasket can lean one side.
  • P0101 can set when an intake leak makes the airflow reading disagree with what the computer expects from throttle and engine speed.
  • P0300 can follow a large leak, because a mixture lean enough can misfire, often worst at idle.
  • EVAP leak codes (P0455, P0442, P0456) involve the hoses on the fuel-vapour side rather than the intake side: a split or loose EVAP hose stops the system sealing for its leak test.
  • P0106 (MAP sensor range) can come from an air leak between the throttle and the intake valves, including the MAP sensor's own seal.
  • P0507 (idle speed higher than expected) is often an air leak into the intake after the throttle.
  • P0401 (too little EGR flow) can be a leaking or disconnected vacuum hose on engines with a vacuum-operated EGR valve.
  • P0497 (low purge flow) can come from a blocked, kinked, disconnected or leaking purge line, and P0457 can be set by a leak elsewhere in the EVAP system rather than at the cap.

Codes

  • P0171

    Engine computer has reached its limit adding fuel on bank 1: the mixture is lean

    Severity: Monitor
  • P0174

    Engine computer has reached its limit adding fuel on bank 2: the mixture is lean

    Severity: Monitor
  • P0101

    Airflow sensor reading doesn't match what the engine computer expects for the throttle opening

    Severity: Inspect soon
  • P0300

    Random or multiple-cylinder misfire detected

    Severity: Inspect soon
  • P0440

    EVAP system fault (general)

    Severity: Monitor
  • P0441

    EVAP purge flow incorrect

    Severity: Monitor
  • P0442

    EVAP system small leak detected

    Severity: Monitor
  • P0446

    EVAP vent control performance problem

    Severity: Monitor
  • P0455

    EVAP system large leak detected

    Severity: Monitor
  • P0456

    EVAP system very small leak detected

    Severity: Monitor
  • P0496

    EVAP purge flow when purge should be off

    Severity: Monitor
  • P0106

    Manifold pressure (MAP) sensor reading doesn't match what the engine computer expects

    Severity: Inspect soon
  • P0507

    Idle speed higher than the computer is aiming for

    Severity: Monitor
  • P0401

    Exhaust gas recirculation (EGR) flow insufficient detected

    Severity: Monitor
  • P0497

    EVAP system low purge flow

    Severity: Monitor
  • P0457

    EVAP leak detected from the fuel cap being loose or off

    Severity: Monitor

Signs it's failing

  • Check engine light with lean codes
  • Rough or high idle
  • Hissing noise from the engine bay
  • EVAP leak codes when the leak is on the fuel-vapour side

How to test it

  1. With the engine off, look along the vacuum hoses, PCV hose and the intake duct after the airflow sensor for cracks, splits, loose clamps or disconnected ends. (Low risk)

  2. With a scan tool, compare fuel trims at idle and at a steady 2500 rpm. Trims that are high at idle and fall toward normal at higher speed suggest an air leak. (Use caution)

    Warning: Keep hands, hair, clothing and tools clear of the fan and belts while the engine is running, and do not run the engine in a closed garage.

  3. A smoke test finds leaks that cannot be seen or heard, on both the intake and the EVAP side; this is usually a shop test. (Best left to a shop)

    Warning: Smoke testing pressurises the intake or fuel-vapour system and should be done by a technician with the right equipment.

After the repair

  • Recheck fuel trims at idle and 2500 rpm: they should move back toward normal.
  • Clear codes only after the repair, then drive normally over several days with both city and highway driving so the readiness monitors can complete; clearing codes or disconnecting the battery resets them to not ready, which fails an emissions test.

Sources and review

  1. Lean On Me — MOTOR Magazine ,
  2. MOTOR Shop Talk: Troubleshooting Lean Fuel Conditions (Roy Dennis Ripple) — MOTOR Magazine ,
  3. Ford P0171 & P0174 Lean Codes (Larry Carley) — AA1Car.com
  4. Random Misfires (OBD II P0300 DTC) — AA1Car.com
  5. Saab 9-3 (2008) WIS DTC P0101 00 (ME9): Mass air flow sensor performance (deviation from calculated mass air) — Saab Automobile (Saab WIS service information, hosted by Saab Club of North America)
  6. Saab 9-2X 2.5i (2005) WIS DTC P0172 System too rich (bank 1); P0171 uses the same procedure — Saab Automobile (Saab WIS service information, hosted by Saab Club of North America)
  7. Vapor Trails: Finding & Fixing Evaporative System Faults (Bob Pattengale) — MOTOR Magazine ,
  8. FCA 25-002-15 REV. A: P0455 and/or P0456 from a split purge valve hose — FCA US / NHTSA ,
  9. OBD Vehicle 'Readiness' Fact Sheet (E-Check) — Ohio Environmental Protection Agency
  10. Saab 9-3 (2008) WIS DTC P0106 00 (T8): Manifold absolute pressure sensor circuit performance — Saab Automobile (Saab WIS service information, hosted by Saab Club of North America)
  11. p0106 Code - Manifold Absolute Pressure/Barometric Pressure Circuit — Kelley Blue Book (KBB Service Advisor)
  12. Troubleshoot Idle Speed Control System — AA1Car.com (Larry Carley)
  13. Engine Vacuum Leaks — AA1Car.com (Larry Carley)
  14. The basics of EGRs - what they do, how they work, how to troubleshoot — Delphi Technologies
  15. Ford 061711: MIL on with P0401 from a mis-routed vacuum harness (2007 Ranger) — Ford Motor Company / NHTSA
  16. GM PIP4891H: MIL with P0497, inspect EVAP components for liquid fuel saturation — General Motors / NHTSA ,
  17. Honda 1105: P0497, low purge flow or internal vacuum leak — American Honda / NHTSA ,
  18. Ford SSM 51719: P0457 and/or P0455 from fuel cap installation or debris on the cap seal — Ford Motor Company / NHTSA ,
  19. EVAP: The Phantom Emissions Menace (Nissan TechNews, May 2018) — Nissan North America (hosted by AutomotiveTechInfo) ,
Last reviewed
Written by
Saurabh K.
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